Automotive LED headlight wiring harness connector with conductive copper wire and protective sleeve — main multi-connector view

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AUTO-08 · Automotive Wiring Harness

Automotive LED Headlight & Taillight Wiring Harness Connector with Terminal & Protective Sleeve

Name: Automotive Headlight & Taillight Wiring Harness Connector with Terminal, LED Adapter Conductive Wire with Protective Sleeve
Brand: Wire Harness Works
SKU: AUTO-08
Availability: InStock

Custom automotive wiring harness connector designed for LED headlight and taillight systems. Features durable copper terminals, conductive copper wiring, and protective sleeve insulation — ensures stable electrical performance and reliable connection for automotive lighting applications.

Pure Copper Protective Sleeve V-0 Flame Retardant IATF 16949

Product Model

Car Light Wire Harness

Cable Length

250 mm (customizable)

Voltage Rating

12V – 24V DC

Wire Gauge

0.35 – 2.0 mm²

Conductor

Pure Copper (Conductive)

Insulation

PVC + Protective Sleeve

Process

Cold Press Terminal

MOQ

10 pieces (sample) · OEM/ODM

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Conductive copper wire · Protective sleeve insulation · LED-ready for headlight & taillight systems · 24-hour quote response.

Product Description

Engineered for LED Headlight & Taillight Systems

This automotive wiring harness connector is designed for LED headlight and taillight systems. Featuring durable copper terminals, conductive copper wiring, and protective sleeve insulation, the harness ensures stable electrical performance and reliable connection for automotive lighting applications.

Manufactured in our IATF 16949 certified facility in Shenzhen, every harness uses pure copper conductors (0.35 – 2.0 mm²) with PVC insulation rated UL94 V-0 flame retardant, plus an outer protective sleeve that shields against heat, abrasion, and chemical exposure in the engine compartment and headlight assembly.

Suitable for LED headlight systems, taillight assemblies, automotive lighting upgrades, new energy vehicles, and OEM automotive cable assemblies. Custom wire length, connector brand (TE, Molex, JST, Yazaki, Sumitomo, KET), pin count, and color coding all built to your drawing. Send your specification or sample — receive a manufacturable quote within 24 hours.

Key Features

Why OEMs Choose This Conductive Harness

Conductive Pure Copper Wire

Solid pure copper conductors (no copper-clad aluminum) deliver maximum conductivity and minimal voltage drop — essential for LED brightness consistency.

Outer Protective Sleeve

Heat-shrink polymer or braided fiberglass sleeving protects against abrasion, vibration, heat, and chemical exposure in the engine bay.

LED Adapter Ready

Pre-tested with major LED module brands — no voltage drop, no flicker, no compatibility issues during vehicle integration.

-40°C to +140°C Range

Operates reliably from arctic cold-start to engine compartment heat extremes — proven across global climates and vehicle platforms.

UL94 V-0 Flame Retardant

Insulation self-extinguishes within 10 seconds — meets automotive and industrial fire-safety standards worldwide.

Full OEM/ODM Customization

Custom wire length, connector brand, pin count, terminal type, color coding, sleeving — all to your drawing or sample.

Full Specifications

Technical Parameters

Product Model	Car Light Wire Harness
Type	Wiring Harness / Connector Cable / Terminal Wire
Working Frequency	High Frequency
Application Range	Automotive (LED headlight, taillight, signal lamp)
Shape	Strip / Linear assembly
Standard Cable Length	250 mm (±5 mm, customizable from 50 mm to 5000 mm)
Manufacturing Process	Cold Press Terminal Crimping
Custom Processing	Yes — OEM/ODM Supported
Flame Retardant Rating	UL94 V-0 (self-extinguishing within 10 seconds)
Conductor Material	Pure Copper (Conductive, no CCA)
Wire Gauge Range	0.35 mm² – 2.0 mm²
Insulation Material	PVC + Outer Protective Sleeve
Operating Voltage	12V – 24V DC
Operating Temperature	-40°C to +140°C
Core Number	Customizable (1, 2, 3, 4, 5, 6+ cores)
Pin Number	Customizable per drawing
Application Field	Automotive Lighting / Electronic Lighting
Compatible Connector Brands	TE Connectivity, Molex, JST, Yazaki, Sumitomo, KET, JAE
Quality Certifications	IATF 16949, ISO 9001, RoHS, REACH
Order Code	AUTO-08
Minimum Order Quantity	10 pieces (sample); 500+ pieces (production)
Lead Time	7 – 15 days (sample); 20 – 35 days (production)

Frequently Asked Questions

FAQ for OEM Buyers

Q: What is the protective sleeve made of?

A: The protective sleeve is made of high-temperature heat-shrinkable polymer or braided fiberglass sleeving (selectable per customer requirement). Both are rated UL94 V-0 flame retardant and protect the conductive copper wires against abrasion, heat, and chemical exposure.

Q: Is this harness LED-compatible?

A: Yes. This wiring harness is specifically designed as an LED adapter cable for headlight and taillight systems. The terminals and pin configuration are optimized for LED module input — no voltage drop, no flicker, no compatibility issues with major LED brands.

Q: Can you customize the wire length and pin configuration?

A: Yes. Standard cable length is 250 mm, customizable from 50 mm to 5000 mm. Pin count, connector brand, wire gauge, color coding, and sleeve type are all built to your drawing or sample. OEM/ODM is fully supported.

Q: What is the operating temperature range?

A: The harness operates reliably from -40°C to +140°C — covering arctic cold-start conditions to engine compartment heat. PVC insulation is rated UL94 V-0 flame retardant for fire safety.

Q: What is the MOQ and lead time?

A: Sample MOQ is 10 pieces with 7-15 day lead time. Production MOQ is 500+ pieces with 20-35 day lead time. OEM/ODM customization is included in our standard service.

Automotive LED Headlight & Taillight Wiring Harness Connector with Terminal & Protective Sleeve

Engineered for LED Headlight & Taillight Systems