Automotive Headlight & Taillight Wiring Harness Connector Cable

Name: Automotive Headlight & Taillight Wiring Harness Connector Cable
Brand: Wire Harness Works
SKU: AUTO-01
Availability: InStock

OEM/ODM custom wiring harness with terminal and protective housing — engineered for LED adaptation in automotive headlight, taillight, and signal lamp circuits. Pure copper conductors, PVC insulation, UL94 V-0 flame retardant.

Pure Copper UL94 V-0 -40°C ~ 140°C IATF 16949

Cable Length

250 mm (customizable)

Voltage Rating

12V – 24V DC

Wire Gauge

0.35 – 2.0 mm²

Conductor

Pure Copper

Insulation

PVC, V-0 Flame Retardant

Process

Cold Press Terminal

MOQ

10 pieces (sample)

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10+ years manufacturing experience · IATF 16949 certified · 500+ global B2B customers · 24-hour quote response.

Product Description

Built for Demanding Automotive Lighting Applications

The Automotive Headlight & Taillight Wiring Harness is a custom-engineered connector cable assembly designed for OEM and aftermarket automotive lighting systems. Each harness includes pre-terminated connectors with protective housings, making it a true plug-and-play solution for headlight, taillight, fog lamp, turn signal, and LED module integration.

Manufactured in our IATF 16949 certified facility in Shenzhen, every harness uses pure copper conductors (0.35 – 2.0 mm²) with PVC insulation rated UL94 V-0 flame retardant, ensuring reliable signal transmission and long-term durability across the full automotive temperature range of -40°C to +140°C.

The standard configuration ships at 250 mm cable length with cold-pressed terminals — but every parameter can be customized to your drawing: connector brand (TE, Molex, JST, Yazaki, Sumitomo), pin count, wire color coding, sleeving type, and total length. Send your specification or sample, and our engineering team will respond within 24 hours with a manufacturable quote.

Key Features

Why OEMs Choose This Harness

Pure Copper Conductors

Solid pure copper wire (no copper-clad aluminum) for maximum conductivity, low signal loss, and durable crimping integrity.

UL94 V-0 Flame Retardant

PVC insulation self-extinguishes within 10 seconds — meets automotive and industrial fire-safety standards worldwide.

Extreme Temperature Range

Operating range of -40°C to +140°C covers everything from sub-zero arctic conditions to engine compartment heat extremes.

LED-Ready Integration

Pre-tested terminal compatibility with major LED module brands — no voltage drop, no flicker, no compatibility issues.

100% Tested Before Ship

Every harness undergoes continuity test, hi-pot test, and visual inspection. Test reports provided per batch on request.

Full Customization

Custom connector brand, pin count, wire gauge, color coding, sleeving, length — all to your drawing or sample.

Full Specifications

Technical Parameters

Product Category	Wiring Harness / Connector Cable / Terminal Wire
Working Frequency	High Frequency
Application Range	Automotive (passenger cars, motorcycles, commercial vehicles)
Shape	Strip / Linear assembly
Standard Cable Length	250 mm (±5 mm, customizable from 50 mm to 5000 mm)
Manufacturing Process	Cold Press Terminal Crimping
Custom Processing	Yes — full customization supported
Flame Retardant Rating	UL94 V-0 (self-extinguishing within 10 seconds)
Conductor Material	Pure Copper (no copper-clad aluminum)
Wire Gauge Range	0.35 mm² – 2.0 mm²
Insulation Material	PVC (Polyvinyl Chloride)
Operating Voltage	12V – 24V DC
Operating Temperature	-40°C to +140°C
Conductor Cores	Customizable (1, 2, 3, 4, 5, 6+ cores available)
Connector Pin Count	Customizable per drawing
Application Field	Automotive Lighting / Electronic Lighting
Compatible Connector Brands	TE Connectivity, Molex, JST, Yazaki, Sumitomo, JAE
Quality Certifications	IATF 16949, ISO 9001, RoHS, REACH (UL component recognition available)
Order Code	AUTO-01
Minimum Order Quantity	10 pieces (sample); 500+ pieces (production)
Lead Time	7 – 15 days (sample); 20 – 35 days (production)

Automotive Headlight & Taillight Wiring Harness Connector Cable

Built for Demanding Automotive Lighting Applications