Custom New Energy Vehicle lighting harness with electronic wire and pre-terminated male/female connectors. Pure copper conductive wire designed for plug-and-play LED module integration in NEV passenger cars, commercial vehicles, and electric bus platforms.
The NEV Lighting Wiring Harness is a heavy-duty, fully-terminated power distribution assembly designed for the lighting and LED systems of modern New Energy Vehicles. Both ends feature plug-and-play male and female terminal connectors — eliminating the need for in-vehicle splicing or terminal crimping during assembly.
Manufactured at our IATF 16949 certified facility in Shenzhen, every harness uses pure copper conductive wire (no copper-clad aluminum) and meets the demanding electrical requirements of NEV applications: 12V rated, 35A continuous current, 420W peak power. The standard 8-meter (8000 mm) assembly handles full-vehicle lighting harness needs from front cabin to rear taillights.
Every parameter is customizable: connector brand (TE Connectivity, Molex, JST, Yazaki, Sumitomo), pin count, wire color coding, sleeving, branch routing, and total length to your specific vehicle model. Send your drawing or sample — receive a manufacturable quote within 24 hours.
Solid pure copper conductors (not copper-clad aluminum) for maximum conductivity, minimal voltage drop, and durable crimping integrity across the full 8-meter assembly.
Both male and female terminal connectors pre-installed — no field crimping required. Compatible with major NEV lighting and LED module suppliers.
Pre-tested compatibility with major LED module brands. No voltage drop issues, no flicker, no compatibility surprises during vehicle integration.
Sized for full-vehicle lighting loads up to 420W. Single harness handles headlight, taillight, fog, turn signal, marker, and DRL circuits.
Every harness undergoes continuity, hi-pot insulation, and visual inspection. Barcode traceable from wire batch to terminal lot to finished assembly.
Every length, branch routing, connector type, and color code tailored to your NEV platform. Drawing-driven manufacturing, no surprises.
| Product Specification | NEV Lighting Wiring Harness — Automotive Series 1 |
|---|---|
| Product Type | Automotive Wiring Harness (NEV / EV Lighting) |
| Rated Voltage | 12V DC |
| Rated Current | 35A |
| Rated Power | 420W |
| Assembly Length | 8 m (8000 mm) customizable per vehicle model |
| Installation Dimensions | Custom per vehicle model (drawing required) |
| Conductor Material | Pure Copper Conductive Wire (no CCA) |
| Connector Types | Male & Female Terminal Connectors (both ends terminated) |
| Application | NEV Lighting Systems · LED Module Adaptation |
| Compatible Connector Brands | TE Connectivity, Molex, JST, Yazaki, Sumitomo, JAE |
| Quality Certifications | IATF 16949, ISO 9001, RoHS, REACH (UL component recognition available) |
| Packaged Dimensions | 30 × 20 × 10 cm (L × W × H) |
| Packaged Volume | 6000 cm³ |
| Net Weight | 500 g |
| Order Code | AUTO-03 |
| Minimum Order Quantity | 10 pieces (sample); 500+ pieces (production) |
| Lead Time | 10 – 20 days (sample); 25 – 40 days (production) |
Send us your drawing or sample — receive a manufacturable quote within 24 hours.
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