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AUTO-03 · NEV / Automotive Wiring Harness

NEV Lighting Wiring Harness with Male & Female Terminal Connectors for LED Adaptation

Custom New Energy Vehicle lighting harness with electronic wire and pre-terminated male/female connectors. Pure copper conductive wire designed for plug-and-play LED module integration in NEV passenger cars, commercial vehicles, and electric bus platforms.

Pure Copper Male & Female Terminals LED Adapter Ready IATF 16949
Rated Voltage
12V DC
Rated Current
35A
Rated Power
420W
Assembly Length
8 m (8000 mm)
Connectors
Male + Female Terminal
Conductor
Pure Copper Wire
Application
NEV Lighting / LED Modules
Installation
Custom per vehicle model
Plug-and-play male/female terminal · IATF 16949 certified facility · Compatible with major LED module brands · 24-hour quote response.
Product Description

Engineered for New Energy Vehicle Lighting Systems

The NEV Lighting Wiring Harness is a heavy-duty, fully-terminated power distribution assembly designed for the lighting and LED systems of modern New Energy Vehicles. Both ends feature plug-and-play male and female terminal connectors — eliminating the need for in-vehicle splicing or terminal crimping during assembly.

Manufactured at our IATF 16949 certified facility in Shenzhen, every harness uses pure copper conductive wire (no copper-clad aluminum) and meets the demanding electrical requirements of NEV applications: 12V rated, 35A continuous current, 420W peak power. The standard 8-meter (8000 mm) assembly handles full-vehicle lighting harness needs from front cabin to rear taillights.

Every parameter is customizable: connector brand (TE Connectivity, Molex, JST, Yazaki, Sumitomo), pin count, wire color coding, sleeving, branch routing, and total length to your specific vehicle model. Send your drawing or sample — receive a manufacturable quote within 24 hours.

Key Features

Why NEV OEMs Choose This Harness

Pure Copper Conductive Wire

Solid pure copper conductors (not copper-clad aluminum) for maximum conductivity, minimal voltage drop, and durable crimping integrity across the full 8-meter assembly.

Plug-and-Play Terminals

Both male and female terminal connectors pre-installed — no field crimping required. Compatible with major NEV lighting and LED module suppliers.

LED Adapter Ready

Pre-tested compatibility with major LED module brands. No voltage drop issues, no flicker, no compatibility surprises during vehicle integration.

35A Heavy Current Rating

Sized for full-vehicle lighting loads up to 420W. Single harness handles headlight, taillight, fog, turn signal, marker, and DRL circuits.

100% Tested Before Ship

Every harness undergoes continuity, hi-pot insulation, and visual inspection. Barcode traceable from wire batch to terminal lot to finished assembly.

Custom to Vehicle Model

Every length, branch routing, connector type, and color code tailored to your NEV platform. Drawing-driven manufacturing, no surprises.

Full Specifications

Technical Parameters

Product SpecificationNEV Lighting Wiring Harness — Automotive Series 1
Product TypeAutomotive Wiring Harness (NEV / EV Lighting)
Rated Voltage12V DC
Rated Current35A
Rated Power420W
Assembly Length8 m (8000 mm) customizable per vehicle model
Installation DimensionsCustom per vehicle model (drawing required)
Conductor MaterialPure Copper Conductive Wire (no CCA)
Connector TypesMale & Female Terminal Connectors (both ends terminated)
ApplicationNEV Lighting Systems · LED Module Adaptation
Compatible Connector BrandsTE Connectivity, Molex, JST, Yazaki, Sumitomo, JAE
Quality CertificationsIATF 16949, ISO 9001, RoHS, REACH (UL component recognition available)
Packaged Dimensions30 × 20 × 10 cm (L × W × H)
Packaged Volume6000 cm³
Net Weight500 g
Order CodeAUTO-03
Minimum Order Quantity10 pieces (sample); 500+ pieces (production)
Lead Time10 – 20 days (sample); 25 – 40 days (production)
Typical Applications

Where This Harness Is Used

NEV Headlights
LED Taillights
Fog Lamps
Turn Signals
DRL Modules
Reversing Lights
Commercial NEVs
Custom EV OEM
Related Products

Similar Automotive Harnesses

Ready to Source Your Custom Harness?

Send us your drawing or sample — receive a manufacturable quote within 24 hours.

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