Custom wiring harness for automotive headlights, taillights, and LED adapter modules with male/female terminal connectors. Cold-press copper, PVC V0 flame retardant, high-frequency conductive design. Customizable cores, pins, and length — standard 250 mm. NEV ready. Compatible with AMP, JST, Sumitomo, KET, Molex, and Yazaki.
FACTORY DIRECT · OEM/ODM welcome · 100% pull tested · 1500 VAC withstand check · IATF 16949 quality system
The Custom Headlight & Taillight LED Adapter Wire is a tailor-built conductive harness for plugging into a vehicle's existing headlight, taillight, or LED module socket and presenting a different connector — male or female — on the other end. This is the bread-and-butter assembly for LED upgrades, aftermarket retrofits, fleet harness extensions, and NEV lighting projects where the donor connector does not match the new lamp. Cold-press copper terminals and PVC V0 flame-retardant insulation deliver clean, stable conductivity at the high frequencies used by modern LED drivers and CAN-bus controllers.
Every adapter is built one-to-one to your drawing or sample. Core count, pin count, terminal type (male or female), and wire length are all customized. The standard length is 250 mm, but we routinely build 100 mm pigtails and 3-meter extensions. Production runs on a fully automatic cold-press line with 100% terminal pull-tests and a 1500 VAC / 1-minute high-voltage withstand check before packing. Compatibility covers all mainstream automotive connector families — AMP (TE Connectivity), JST, Sumitomo, KET, Molex, Yazaki, and Delphi — so the adapter drops directly into existing harness sockets without splicing.
Four structural variants ship from this product line: (A) multi-branch adapter with AMP, Sumitomo, and bulb-socket terminals for full headlight assemblies, (B) high-pin main connector with a 4-way JST / PH split for LED driver pass-through, (C) heat-resistant white braided-sleeve variant with TAB Faston and PH terminals for engine-bay routing, and (D) high-pin yellow-lock main adapter with multi-port outputs for matrix and adaptive headlights. MOQ is just 10 pcs — perfect for prototyping and small-batch workshops.
Cross-matched pins and receptacles per drawing — adapter plugs into your existing fixture without splicing or rewiring.
Fully automatic cold-press crimping on high-conductivity copper — 100% pull-tested and 1500 VAC withstand checked.
Rated for LED driver PWM and CAN-bus signals — carries adaptive matrix headlight commands without distortion.
UL 94 V0 automotive-grade PVC insulation, RoHS & REACH compliant — safe for both interior and engine-bay routing.
Core count, pin count, terminal polarity, and length — all built one-to-one to your drawing or sample.
Prototype-friendly minimum order — perfect for retrofit shops, fleet pilots, and small-batch upgrade kits.
| Product Code | AUTO-15 · WHW-HEADLIGHT-LED-ADP |
|---|---|
| Type | Wiring harness / Connection cable / Terminal wire |
| Application Field | Automotive headlights, taillights, LED adapter modules, NEV lighting |
| Working Frequency | High frequency (LED PWM, CAN-bus compatible) |
| Shape | Strip |
| Standard Length | 250 mm (custom 100 mm – 3 m available) |
| Conductor | Cold-press stranded copper |
| Insulation Material | PVC, automotive grade |
| Flame Retardant | V0 — fire & flame retardant (UL 94) |
| Cores | Customized to drawing |
| Pins | Customized to drawing |
| Terminal Polarity | Male / Female / Mixed pair (M↔F adapter) |
| Connector Brands | AMP / JST / Sumitomo / KET / Molex / Yazaki / Delphi |
| Terminal Types | Cold-press crimp · TAB (Faston) · Bullet · Ring · Pre-insulated |
| Manufacturing Process | Cold press · Fully automatic · Customized |
| Withstand Voltage | 1500 VAC / 1 min |
| Operating Temp | −40°C to +105°C |
| Variant A | Multi-branch adapter — AMP + Sumitomo + bulb socket |
| Variant B | High-pin main connector + 4-way JST / PH split |
| Variant C | Heat-resistant white braided sleeve + TAB / PH terminals |
| Variant D | High-pin yellow-lock main adapter + multi-port outputs |
| Field of Use | New Energy (NEV) · automotive aftermarket · OEM retrofit |
| Certification | UL · RoHS · REACH |
| Quality System | IATF 16949 · ISO 9001 |
| MOQ | 10 pcs (prototype-friendly) |
| Sample Lead Time | 7–10 days |
| Mass Production Lead Time | 15–25 days after artwork approval |
Send us a photo, sample, or drawing — male or female, any pin count, any length, any connector brand. MOQ just 10 pcs. We'll quote within 24 hours and ship a free engineering sample in 7–10 days.
📧 Get a Quote — sales@wireharnessworks.com