Custom wiring harness for commercial vehicle and new energy vehicle (NEV) lighting — fog lamps, reverse lights, side/rear position marker lamps, and LED bulb connectors. Cold-press copper terminals, V0 flame retardant, waterproof rubber seal. 3C & UL certified. AMP / JST / Sumitomo / KET compatible.
FACTORY DIRECT · OEM/ODM welcome · 100% pull tested · 1500 VAC withstand check · IATF 16949 quality system
The Commercial Vehicle NEV Light Harness is a custom-built wiring assembly engineered for fog lights, reverse lights, side and rear position marker lamps, and LED bulb connector modules. It targets the demanding electrical environment of trucks, trailers, buses, and new energy commercial vehicles (NEV) — where lamps face constant road vibration, water spray, salt, dust, and a 24 V electrical system. Cold-press copper terminals, V0 flame-retardant insulation, and a sealed rubber connection deliver stable conductivity over hundreds of thousands of kilometers.
Production runs on a fully automatic cold-press line with each terminal pull-tested to its rated load and the finished assembly subjected to a 1500 VAC / 1-minute high-voltage withstand check before packing. The line supports all mainstream automotive connector families — AMP (TE Connectivity), JST, Sumitomo, KET, Molex, Yazaki — so the harness drops directly into existing OEM tooling, trailer wiring kits, and aftermarket light bars without redesign. 3C and UL certification covers the assembly for both the China commercial vehicle market and North American / EU export.
Six structural variants ship from the same product family: (A) LED rigid PCB with ABS housing and AMP/JST/Sumitomo, (B) direct wire-to-wire connector with terminal protective housing and rubber seal, (C) lamp holder type with rubber sealing sleeve, outlet plug, and AMP/JST/Sumitomo, (D) lamp holder variant adding KET compatibility, and (E / F) LED rigid PCB modules with black heat-shrink protection. Custom pin counts, wire gauges, and overmolded boots are available on request.
Engineered for the full commercial-vehicle lighting set: fog lamps, reverse, position markers, and side LED modules.
Fully automatic cold-press crimping on high-conductivity copper terminals — 100% pull-tested at rated load.
Rubber sealing sleeves, outlet plugs, and black heat-shrink boots protect splices against road spray and salt.
Dual 3C (China) and UL (North America) certification with UL 94 V0 flame-retardant insulation throughout.
LED rigid PCB, ABS base, lamp holder, wire-to-wire, with or without KET — pick the build that fits the lamp housing.
Drop-in compatible with AMP, JST, Sumitomo, KET, Molex, and Yazaki — direct match to existing trailer / OEM tooling.
| Product Code | AUTO-14 · WHW-CV-NEV-LIGHT |
|---|---|
| Product Series | Position Marker Lamp Customized Wiring Harness |
| Application Field | Trucks, trailers, buses, NEV — fog / reverse / position marker / side LED lamps |
| Connector Types | AMP / JST / Sumitomo / KET (+ Molex, Yazaki on request) |
| Lamp Interface | LED rigid PCB, ABS base, twin-bulb lamp holder, direct wire-to-wire |
| Conductor | Cold-press stranded copper |
| Insulation Material | PVC, automotive grade |
| Flame Retardant Grade | V0 (UL 94) |
| Sealing | Rubber sealing sleeve + outlet plug + black heat-shrink tubing |
| Ingress Protection | Up to IP67 (sealed connector + boot variants) |
| Manufacturing Process | Cold press · Fully automatic · Customized |
| Withstand Voltage | 1500 VAC / 1 min |
| Operating Temp | −40°C to +105°C |
| Variant A | LED rigid PCB + ABS base + outlet plug + heat shrink + AMP/JST/Sumitomo |
| Variant B | Wire-to-wire connector + terminal protective housing + rubber seal |
| Variant C | Lamp holder + rubber seal + outlet plug + heat shrink + AMP/JST/Sumitomo |
| Variant D | Lamp holder + rubber seal + heat shrink + AMP/JST/Sumitomo/KET |
| Variants E / F | LED rigid PCB + black heat shrink + AMP/JST/Sumitomo |
| Certification | 3C · UL · RoHS · REACH |
| Quality System | IATF 16949 · ISO 9001 |
| Packing Dimensions | 30 × 30 × 20 cm · Volume 18,000 cm³ |
| Net Weight | ~100 g per pc |
| MOQ | 500 pcs per SKU |
| Sample Lead Time | 7–10 days |
| Mass Production Lead Time | 15–25 days after artwork approval |
Send us your drawing, sample, or bill of materials — fog lamp, reverse, marker, or full trailer harness. We'll quote within 24 hours and ship a free engineering sample in 7–10 days.
📧 Get a Quote — sales@wireharnessworks.com