Custom low- and high-voltage wiring harness for crystal, wafer, and semiconductor process equipment — shielded power cable, anti-static sensor signal harness, and coaxial RF cable. Cold-press copper, PVC V0 flame retardant, 24–10 AWG, 12V–380V, −40 to +100 °C. UL & 3C certified. Cleanroom and fab ready.
FACTORY DIRECT · OEM/ODM welcome · 100% pull tested · 1500 VAC withstand check · IATF 16949 quality system
The Crystal Semiconductor Equipment LV / HV Wiring Harness is a custom-engineered cable assembly built for wafer fabrication, crystal growth, deposition, etching, inspection, and metrology tools. It pairs low-voltage sensor signal transmission with high-voltage power delivery in a single harness family — anti-static braided shielding suppresses ESD and EMI in cleanroom environments, while cold-press copper terminals and PVC V0 flame-retardant insulation hold up to the thermal cycling and chemical exposure of semiconductor process equipment.
Three cable types ship from this product family. Power cables use heavy-gauge multi-core copper (up to 10 AWG, 380 V) with shielded metal-shell connectors for AC/DC equipment supply. Signal harnesses typically fan out a DB25 main connector to six or more multi-branch HRS (Hirose) connectors carrying sensor and control signals, with anti-static jacket and individual braid shielding to keep noise floors low. Coaxial RF cables come in two flavors — flexible black-jacket MCX-to-BNC for instrumentation runs, and blue PFA-jacket SMA for high-frequency low-loss applications such as RF source coupling and metrology heads.
Production runs on a fully automatic cold-press line with each terminal 100% pull-tested at rated load and the finished assembly subjected to a 1500 VAC / 1-minute high-voltage withstand check before packing. The harness is UL recognized and 3C certified, with V0 flame-retardant insulation throughout, RoHS and REACH compliant materials, and optional halogen-free or PTFE/FEP jacket upgrades for high-temperature chamber-side cabling. ESD-safe packaging (anti-static bags, double-bagged for ISO Class 5/Class 7 cleanroom transfer) is available on request.
Power cables, signal harnesses, and coaxial RF — built on a unified spec sheet for full-tool wiring kits.
ESD-controlled jacket and individually shielded conductors keep noise floors low in cleanroom and process tool runs.
Single-core, multi-core, and coaxial — gauge and voltage sized to the load, from sensor signal to 3-phase equipment power.
UL recognized components, China 3C certification, and UL 94 V0 flame-retardant PVC insulation throughout the assembly.
Flexible black-jacket MCX-BNC for instrumentation, plus blue PFA-jacket SMA for high-frequency low-loss runs.
ESD bags, double-bagged ISO Class 5/7 transfer, halogen-free option, and SGS pre-shipment inspection available.
| Product Code | SEMI-01 · WHW-SEMI-LVHV-HARNESS |
|---|---|
| Product Series | LV / HV Wiring Harness — Semiconductor Equipment |
| Application Field | Wafer fab, crystal growth, CVD/PVD, etch, inspection, metrology |
| Cable Family | Power cable · Signal harness · Coaxial RF (MCX-BNC, SMA) |
| Wire Material | Single-core wire · Multi-core wire · Coaxial RF cable |
| Conductor | Cold-press stranded copper |
| Insulation Material | PVC (automotive / industrial grade) |
| Optional Jacket | Halogen-free · PTFE / FEP · Silicone (up to +200 °C) |
| Flame Retardant | V0 — fire & flame retardant (UL 94) |
| Wire Gauge | 24 AWG to 10 AWG |
| Voltage Rating | 12 V – 380 V (LV signal · HV equipment supply) |
| Operating Temperature | −40 °C to +100 °C (higher with PTFE/silicone) |
| Shielding | Anti-static braid · drain wire · foil + braid (per spec) |
| Variant A | Power cable — heavy-duty multi-pin metal-shell connector |
| Variant B | Signal harness — DB25 fan-out to 6+ HRS branch connectors |
| Variant C | Coaxial RF — MCX-to-BNC, flexible black jacket |
| Variant D | Coaxial RF — SMA, blue PFA jacket, high-frequency low-loss |
| Manufacturing Process | Cold press · Fully automatic · Customized |
| Withstand Voltage | 1500 VAC / 1 min |
| Certification | UL · 3C · RoHS · REACH |
| Quality System | IATF 16949 · ISO 9001 |
| Packing — Power cable | 40 × 30 × 25 cm · ~100 g per pc |
| Packing — Signal harness | 30 × 20 × 20 cm · ~100 g per pc |
| Packing — Coaxial RF | 30 × 20 × 20 cm · ~100 g per pc |
| Cleanroom Packing | Anti-static bag · double-bagged ISO Class 5/7 (on request) |
| MOQ | 10 pcs (prototype-friendly) |
| Sample Lead Time | 7–10 days |
| Mass Production Lead Time | 15–25 days after artwork approval |
Send us a photo, sample, or drawing — power cable, sensor signal harness, or coaxial RF — anti-static, halogen-free, cleanroom-packed if needed. MOQ from 10 pcs. We'll quote within 24 hours and ship a free engineering sample in 7–10 days.
📧 Get a Quote — sales@wireharnessworks.com