Kabel Komunikasi Peralatan Tes UL2464 — Rangkaian Terminal Las D-Sub Berpelindung

Product Overview

Deskripsi

Kabel Komunikasi Peralatan Tes dan Produksi UL2464 adalah kabel data andalan untuk setiap lantai pabrik, laboratorium tes, atau lini produksi yang membutuhkan tautan sinyal multi-konduktor yang andal antara kabinet, instrumen, dan pengendali. UL2464 adalah gaya pengkabelan internal yang diakui UL — konduktor tembaga berlapis timah, isolasi PVC, selubung luar PVC abu-abu, 300V pada 80 °C, tahan api VW-1. Varian berpelindung menambahkan pelindung kepang foil aluminium + tembaga berlapis timah dengan kabel drainase, memberi kabel kekebalan EMI yang dibutuhkan untuk sinyal bersih di lingkungan industri berisik yang penuh dengan drive motor, catu daya beralih, dan sumber RF.

Dua konstruksi dikirim sebagai standar: 5×24AWG (5×0,3 mm²) dan 8×24AWG (8×0,3 mm²), keduanya berpelindung dan berselubung abu-abu. Di luar standar, kami membangun 2 hingga 25 konduktor dalam ukuran 28AWG, 26AWG, 24AWG, 22AWG, dan 20AWG. Terminasi adalah favorit industri keluarga D-Sub (DB) — DB9, DB15, DB25, DB37, DB50, dan varian kepadatan tinggi HD15 / HD26 / HD44 / HD62 — dalam jantan dan betina dengan kontak berlapis emas, sambungan las tembaga (cup solder) untuk resistansi kontak rendah, cangkang logam dengan gigi grounding EMI, dan penguncian sekrup jempol atau jack. Label identifikasi kabel P1 / J100 diterapkan sesuai gambar untuk pelacakan.

Setiap rakitan jadi lulus uji kontinuitas 100%, resistansi isolasi (≥ 100 MΩ pada 500 VDC), isolasi pin-ke-cangkang, dan pemeriksaan ketahanan hi-pot 500 VAC / 60 detik. Kontinuitas pelindung diverifikasi ujung-ke-ujung dengan meteran miliohm. Sambungan D-Sub yang disolder diuji tarik sesuai IPC/WHMA-A-620. Material patuh RoHS dan REACH. Panjang kustom dari 100 mm hingga 30 m, penugasan pin kustom (straight-through, crossover, peta kustom), dan boot pelepas tegangan yang dicetak berlebih semua tersedia. Inspeksi pra-pengiriman SGS atas permintaan — MOQ mulai dari 10 buah, waktu tunggu sampel 7–10 hari.

Key Features

Mengapa Rangkaian Kabel Ini

01

Kabel Diakui UL2464

Gaya pengkabelan internal standar industri — 300V / 80 °C / tahan api VW-1, tembaga berlapis timah, isolasi dan selubung PVC.

02

Pelindung EMI Foil + Kepang

Bungkus foil aluminium plus kepang tembaga berlapis timah plus kabel drainase — menjaga integritas sinyal tetap tinggi di lingkungan pabrik berisik.

03

Kontak D-Sub Berlapis Emas

DB9 / DB15 / DB25 / DB37 / DB50 jantan dan betina. Berlapis emas untuk resistansi kontak rendah dan sinyal bebas korosi.

04

Terminal Las Tembaga

Terminasi kupa solder pada setiap kontak — kedap gas, resistansi rendah, kuat secara mekanis. Uji tarik IPC/WHMA-A-620.

05

Label Kabel P1 / J100

Label ID susut panas pada setiap konektor — mendukung pelacakan berbasis gambar dan identifikasi servis lapangan cepat.

06

2–25 Inti · MOQ 10 buah

Jumlah konduktor kustom dari 2 hingga 25, ukuran dari 28 hingga 20 AWG, panjang 100 mm hingga 30 m. Sampel dalam 7–10 hari.

Technical Data

Spesifikasi

Product Code	WC-01 · WHW-UL2464-DSUB-HARNESS
Seri Produk	UL2464 Communication Cable — Testing & Production Equipment
Application Field	Machine vision, PLC, test fixtures, lab instruments, production lines
Cable Style	UL2464 (UL-recognized internal wiring)
Voltage Rating	300 V (UL2464 spec)
Temperature Rating	80 °C continuous
Flame Retardancy	VW-1 (vertical wire flame test)
Conductor	Tinned copper, stranded
Isolasi	PVC — multi-color (UL standard color code)
Outer Jacket	PVC — gray (standard) · black on request
Shielding	Aluminum-foil + tinned-copper braid + drain wire
Standard Build A	5×24AWG / 5×0.3 mm² / shielded / gray
Standard Build B	8×24AWG / 8×0.3 mm² / shielded / gray
Custom Conductor Counts	2 / 3 / 4 / 5 / 6 / 7 / 8 / 10 / 12 / 16 / 20 / 25 cores
Custom Gauges	28 / 26 / 24 / 22 / 20 AWG
D-Sub Pin Counts	DB9 / DB15 / DB25 / DB37 / DB50 + HD15 / HD26 / HD44 / HD62
D-Sub Gender	Male / Female / Mixed pair
D-Sub Plating	Gold-plated contacts (standard) · nickel option
D-Sub Shell	Black plastic with metal EMI teeth · thumbscrew / jackscrew lock
Termination Method	Copper welded (solder cup) — IPC/WHMA-A-620 pull-tested
Cable Labels	P1 / J100 heat-shrink IDs per drawing
Standard Part Numbers	0150-10074 and similar OEM service part references
Withstand Voltage	500 VAC / 60 s hi-pot
Insulation Resistance	≥ 100 MΩ at 500 VDC
Custom Length	100 mm to 30 m
Sertifikasi	UL2464 recognized · RoHS · REACH
Quality System	IATF 16949 · ISO 9001 · IPC/WHMA-A-620
Packing Dimensions	30 × 20 × 15 cm · ~1 g/cm length
MOQ	10 pcs (prototype-friendly)
Waktu Tunggu Sampel	7–10 days
Mass Production Lead Time	15–25 days after artwork approval

FAQ

Pertanyaan yang Sering Diajukan

What is UL2464 and why is it the right cable here?

UL2464 is a UL-recognized internal-wiring style for multi-conductor cables used inside electronic equipment — computers, controllers, instruments, test stations. It specifies tinned copper conductors with PVC insulation and a PVC outer jacket rated 300V at 80 °C, with VW-1 flame retardancy. The shielded version adds aluminum-foil + tinned-copper braid for EMI immunity. This is the workhorse cable for board-to-board, chassis-to-chassis, and equipment-to-equipment communication runs that need clean signal integrity in noisy industrial environments.

What conductor counts and cross-sections are available?

Standard builds are 5×24AWG (5×0.3 mm²) and 8×24AWG (8×0.3 mm²), both shielded and gray-jacketed. Beyond standard we build 2, 3, 4, 5, 6, 7, 8, 10, 12, 16, 20, 25-core variants in 28AWG, 26AWG, 24AWG, 22AWG, and 20AWG. Multi-color insulation per UL convention; shielded foil + braid available on every variant.

Which D-Sub connector pin counts do you offer?

All standard D-Sub sizes — DB9 (9-pin), DB15 (15-pin), DB25 (25-pin), DB37 (37-pin), DB50 (50-pin), and high-density variants (HD15, HD26, HD44, HD62) — in both male and female with gold-plated contacts. Termination is copper welded (solder cup) for low-resistance signal integrity. Metal shells with EMI-grounding teeth and thumbscrew or jackscrew locks are standard. P1/J100 cable labels per drawing.

Which equipment is this cable designed for?

The cable fits machine vision systems (camera-to-controller), PLC racks and remote I/O, test fixtures and production-line instruments, oscilloscopes and signal generators, lab instruments (DAQ, spectrum analyzers, programmable power supplies), CNC controllers, and serial/parallel data buses (RS-232, RS-485, parallel ports). The flat gray jacket with D-Sub ends is the de-facto industry standard for industrial communication links.

What testing and certification do you provide?

UL2464 recognized wire (UL file E reference on request). Each finished assembly passes 100% continuity test, insulation resistance (≥ 100 MΩ at 500 VDC), pin-to-shell isolation, and a hi-pot withstand at 500 VAC for 60 seconds. Soldered D-Sub connections are pull-tested per IPC/WHMA-A-620. Shielding continuity verified end-to-end. RoHS and REACH compliant. SGS pre-shipment inspection on request.

Applications

Di Mana Dipasang

01

Sistem visi mesin

02

Rak PLC dan I/O jarak jauh

03

Fikstur dan jig tes

04

Instrumen lini produksi

05

Akuisisi data lab

06

Pengendali CNC

07

Bus RS-232 / RS-485

08

Kabel Komunikasi Peralatan Tes dan Produksi UL2464 — Rangkaian Kabel Berpelindung Jantan dan Betina D-Sub Las Tembaga

Deskripsi