تجميع ضفيرة أسلاك للخدمة الشاقة مصمم هندسيًا لأنظمة وحدة التحكم في المركبة (VCU) للكابينة الأمامية لسيارة الطاقة الجديدة (NEV) ودوائر البوق. نواة نحاسية خالصة مع عزل مقاوم للحريق، مصنف لتطبيقات الجهد العالي والمنخفض.
The NEV Front Cabin VCU Wiring Harness is a high-current power and signal distribution assembly designed specifically for New Energy Vehicle (NEV) Vehicle Control Unit installations. Routing through the front cabin, it interconnects the VCU with horn circuits, sensors, and auxiliary low-voltage systems — delivering up to 35A continuous current at 12V with full flame retardant protection.
Manufactured at our IATF 16949 certified facility in Shenzhen, every harness uses pure copper core conductors (no copper-clad aluminum) and high-grade flame-retardant insulation rated for both high and low voltage environments — meeting the demanding electrical and safety requirements of modern electric passenger cars, commercial NEVs, and hybrid platforms.
The standard assembly is 8000 mm (8.0 m) long with a rated electrical service life of 8 years under continuous operation. Every connector, terminal, color code, and installation dimension can be customized to your vehicle model and drawing. Send specifications — receive a manufacturable quote within 24 hours.
Heavy-gauge pure copper conductors handle 420W continuous power — enough for VCU, horn, lighting accessories, and auxiliary loads in a single harness.
Both insulation and outer sheathing are UL94 V-0 rated — required for NEV applications where battery thermal events demand fire-safe wiring.
Designed to operate alongside high-voltage battery systems without crosstalk. Shielding and spacing meet NEV electromagnetic compatibility requirements.
Continuous operation rating proven through accelerated aging tests. Built for the full service life of your NEV — not a wear item.
Every harness undergoes continuity, hi-pot insulation, and visual inspection. Each assembly traceable by barcode to wire batch and terminal lot.
Every length, branch, connector and color coding tailored to your VCU and front cabin layout. Send a drawing or sample — we build to spec.
| Product Specification | Front Cabin VCU Automotive Wiring Harness |
|---|---|
| Product Type | Automotive Wiring Harness (NEV / EV) |
| Rated Voltage | 12V DC |
| Rated Current | 35A |
| Rated Power | 420W |
| Assembly Length | 8000 mm (8.0 m, customizable per vehicle model) |
| Installation Dimensions | Custom per vehicle model (drawing required) |
| Electrical Lifetime | 8 years (continuous service) |
| Conductor Material | Pure Copper Core (no CCA) |
| Insulation | Flame Retardant, UL94 V-0 equivalent |
| Voltage Resistance | High & Low Voltage Resistant |
| Connector Types | VCU connector, Horn connector, customizable per drawing |
| Compatible Connector Brands | TE Connectivity, Molex, JST, Yazaki, Sumitomo, JAE |
| Quality Certifications | IATF 16949, ISO 9001, RoHS, REACH (UL component recognition available) |
| Packaged Dimensions | 40 × 15 × 10 cm (L × W × H) |
| Packaged Volume | 6000 cm³ |
| Net Weight | 1000 g |
| Order Code | AUTO-02 |
| Minimum Order Quantity | 10 pieces (sample); 500+ pieces (production) |
| Lead Time | 10 – 20 days (sample); 25 – 40 days (production) |
Send us your drawing or sample — receive a manufacturable quote within 24 hours.
طلب عرض سعر